Furnace Sizing Calculator
Estimate the furnace input BTU a home needs from floor area, climate zone, and AFUE efficiency.
A furnace is rated two ways. Output (or delivered) BTU is the heat that actually reaches your rooms; input BTU is the fuel it burns to make that heat. The nameplate size you shop for is the input number, and the two are linked by efficiency: input = output ÷ AFUE.
Sizing starts with the heat a house loses on a cold day, estimated as floor area times a climate-zone factor. Warm southern zones need only about `32` BTU/hr per square foot; the middle of the country runs near `42`; cold northern zones reach `48` to `55`. Multiply your heated area by the factor for your zone to get the required heat output. A `1,500` square-foot home in a mid-US Zone 3 needs about `63,000` BTU/hr of output.
Then divide by AFUE — the Annual Fuel Utilization Efficiency printed on the yellow EnergyGuide label — to find the input size to buy. At `95%` AFUE, `63,000` BTU/hr of output needs `66,316` BTU/hr of input, so you would shop the next stocked size, an `80,000` BTU furnace. These climate factors are planning rules of thumb; a Manual J load calculation that accounts for your insulation, windows, and air-sealing is the definitive sizing.
output = 1,500 × 42 = `63,000 BTU/hr`
input = 63,000 ÷ 0.95 = `66,316 BTU/hr` → nearest furnace `80,000 BTU/hr`